Real-time quality control
Operators fill in checklists on tablets. Every alert reaches the shift leader and quality department instantly.
Industry
Process applications for manufacturing
We digitalize production floors: from quality control and production planning, through OEE tracking, to full real-time management reporting. The end of paper checklists and Excel.
Starting point
What does manufacturing face in Poland today?
- Paper quality control checklists that get lost or are filled in "at the end of the shift"
- No visibility into order status — management learns about delays too late
- Manual OEE reporting in Excel, without breakdown by machine, shift and operator
- Complaints and gaps in processes — no single place to record incidents
- Production planning data scattered across ERP, Excel and the heads of shift leaders
What changes
What do you gain from manufacturing digitalization?
OEE down to the machine and shift
Automatic calculation of OEE, availability, performance and quality. Bottleneck identification backed by data.
Production planning without Excel
Visual schedules with drag & drop, automatically accounting for raw material and operator availability.
Full traceability
Every batch, pallet, operator — complete history from raw material to shipment. Essential for ISO and audits.
The order
Processes we most often digitalize in manufacturing
Quality control and SPC
Digital checklists, statistical process control, deviation alerts, inspection reports.
Production planning and scheduling
Visual planners, automatic machine load balancing, ERP integration.
OEE and KPI reporting
Real-time indicators, dashboards for shift leaders and management.
Complaint management and 8D
Non-conformity logging, root-cause analysis, corrective actions, effectiveness monitoring.
Maintenance (CMMS)
Inspection schedules, fault reports, repair history, spare parts inventory.
Modules we roll out in manufacturing
Each module describes one process from input to output — with screens, the flow and the roles that work on it.
Planning
Production Scheduling
Is your production plan just a wish list that collapses at the first delay? The Planning module turns orders and workloads into a realistic schedule with concrete start and end times for each operation. AI algorithms analyse available capacity and forecast data to automatically optimise task allocation and prevent crew overload.
Production
Production Reporting (MES Terminal)
Wasting time retyping paper job cards and counting scrap by hand? The MES Terminal module lets operators quickly report time, good parts and rejects directly at the workstation. AI algorithms analyse collected data, recommending optimal batch sizes and monitoring machine health based on reported cycles.
Planning
Execution Progress Monitoring
You waste time finding out what’s really happening on the shop floor and whether orders are running to plan? The Execution Progress module continuously compares production reports with the planned schedule, giving you a full real-time picture. Artificial intelligence algorithms analyse department workloads and predict the risk of delays at each stage.
Technology
Manufacturing Cost Calculation
Are you guessing production costs instead of basing your price list on hard data? The Technology module links BOM structures, routings and time standards to deliver an accurate technical cost for every product. Artificial intelligence mass-generates routings for many products at once, saving hours of manual engineering work.
Technology
BOM Development
Wasting time manually recalculating material costs for every product variant? The Technologia module lets you comprehensively build and manage multi-level Bills of Materials (BOM) as the basis for material planning and costing. AI algorithms automatically generate cutting plans and optimise minimum stock levels for raw materials.
Technology
Technology Routing
Spending too much time manually defining operation sequences and calculating production costs for every item? The Technology module lets you manage products end-to-end by assigning precise routings, time standards, and dedicated workstations and machines. Built-in AI algorithms automatically generate production steps based on historical data, drastically speeding up the technologist’s daily work.
Frequently asked questions — manufacturing
Everything worth knowing before starting digitalization in your industry.
An MES (Manufacturing Execution System) is a heavy, expensive solution covering the entire plant. A process application is lighter and targets one specific process (e.g. quality control, OEE, planning). It can be implemented in weeks instead of months, at a fraction of the cost of an MES. When needed, the applications can also be integrated with an existing MES or ERP.
Yes — provided the application is genuinely fast and simple. We design interfaces keeping in mind that the operator wears work gloves, sometimes wet ones. Large buttons, a minimal number of clicks, offline operation on the floor. In our implementations, adoption usually exceeds 90% within the first weeks.
Yes. Critical applications (quality control, inspection reports) have an offline mode — data is saved locally on the tablet and synchronizes automatically once the connection is restored. The operator never loses data, even during a network failure.
The first application (e.g. digital quality control on a single line) is usually live in 4–8 weeks. A full plant control system with OEE, planning and traceability — 4–9 months, but rolled out in stages: each iteration delivers concrete results after a few weeks.
Yes. We integrate with all popular ERP systems via API, webhooks or direct database connections. Process applications do not replace your ERP — they complement it where the ERP is inconvenient for operational staff.
Other industries
Let’s digitalize your manufacturing together
A free consultation where you will see examples of implementations in similar plants and receive a preliminary quote.
Book a free consultation